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Air-cooling pelletizer increases reusability

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      September 15, 2024 4:46 PM MDT
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  • Air-cooling pelletizer increases reusability % back to bag production

    The air-cooled pelletizing recycling machine Repro-Air has proven to be a big cost-saver for two of the largest PE bag producers located in Solo, Indonesia – Cahaya Kharisma and Djerapah Plastindo. According to the well-known HDPE and LDPE bag producers, the air-cooled pelletizing technology is even better than water-cooled recycling machines for some applications, especially for the recycling of HDPE and LDPE non-printed film.Get more news about water cooling plastic recycling machine,you can vist our website!

    Recycling without water

    Having clean and fresh water supply could be an issue for some producers in Indonesia and creates the following two problems:

    (1) The recycled plastic pellets are “contaminated” by the water and therefore affect the product quality when used back again in HDPE and LDPE film and bag production.

    (2) The water could easily clog the filters of the water circulation systems and affect the production stability. It also disturbs the cooling effect for larger-sized plastic recycling machines using water cooling.

    The Repro-Air model was designed to solve the above issues by using the air-cooled pelletizer. The entire process - from material feeding, extrusion to pelletizing is completely water-free. Not only does this solve the water contamination problem (to the recycled pellets), but also saves a significant amount of water consumption to reduce overall operation cost.

    Both of the Solo-based plastic bag producers have already installed more than one air-cooling pelletizer after having witnessed the benefits and cost saving of the first installation. Higher reusability back to production lines

    When sharing their feedback on using the air-cooling pelletizing equipment, our customer that produce 2,000 tones/month told us the key benefit is that they can now use more recycled pellets back to the blown film machines.

    “Before we were using, for example, 9% (in-house) recycled material to produce the PE film quality that we needed to produce. After switching to recycling with the air-cooled pelletizing machine, we can now use 15%-18% recycled material to produce the exact same film quality,” said Mr. Henrix, production director of the Indonesian producer who now has 5 production facilities in Solo. “This was not possible before with other recycling machines, and we are able to reduce cost because less virgin material is used.”plastic film recycling

    Cahaya Kharisma now recycles HDPE film in the form of both film-on-roll (defected rolls) with automatic feeding and bag punch-off (manually) with the air-cooled pelletizing machine. The recycled pellets produced are 100% dry without any moisture on the surface and therefore, can be reused again immediately back into the blown film machines while the plastic pellets are still hot.

    “We don’t have to worry about the water moisture on the pellets surface that normally come from water-cooled based recycling machine, mentioned Mr. Hendrix, “the pellets are also less contaminated because there’s no water contact throughout the entire recycling process.”

    Speaking about the benefits from a marketing perspective, he emphasized that “the main advantage is even if we use the same percentage of recycled material, we are able to produce better film quality without increasing the cost of material,” Mr. Hendrix added, “this gives us a competitive advantage in the market and our customers are happier when we offer better-quality HDPE and LDPE bags at the same price.

      March 29, 2023 3:40 AM MDT
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