The latest report titled cement production cost report by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of the Cement.

Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the manufacturing process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.

Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Cement production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.

Procurement Resource Assessment of Cement Production Process:

1. Cement Production From Limestone, Sand, Clay, and Bauxite: This report consists of a detailed cost evaluation of cement. The raw materials are sand, limestone, bauxite and clay (silicon, aluminium, iron) crushed into tiny pieces by a crusher. Other crushers further downsize the materials and make them ready to undergo pyro processing. A homogenous mix using additives is made for the production of cement in a kiln. This raw mixture is dried (less than 1 percent moisture) and crushed using a roller to produce a fine paste that is then fed to a kiln, where the raw mix is transformed into oxides and burned in the kiln. Afterwards, a series of chemical reactions occur in the clinker between calcium and silicon dioxide compounds. After leaving the kiln, the clinker is chilled to a temperature of 100-200C from 2000C by passing air. Now, various additives like ethylene glycol, gypsum and triethanolamine are added in order to improve the cement's properties. Lastly, the final product is cooled and ground to a fine powder by rotating drums with steel balls and shifted to silos where cement's packed.

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Product Definition:

Cement is an adhesive for various substances, but generally, it is a binding material used in the construction sector. It is a fine powder which is mixed with water to set a hard mass. It is made by calcining clay and lime, combined with water to make mortar or mixed with gravel, sand, and water to make concrete.

Market Drivers:

Cement finds extensive use as a binding agent in the construction sector, which is primarily driving the industry's growth. It is sued to produce concrete, as well as mortar, for securing the infrastructure. When mixed with water silicates and aluminates, it can be used for water-proofing.

Key Questions Answered in the Cement Production Cost Report:

• What are the key drivers propelling the Cement market?
• What are the various processes used for Cement production?
• What are the raw materials required to produce Cement?
• What are the different operations units involved in the production of Cement?
• What are the manpower and utility requirements in the production process of Cement?
• What are the various costs engaged in the production of Cement?
• What are the construction costs involved in setting up a Cement production facility?
• What are the working capital requirements?
• What is the process of raw material procurement for Cement production?
• What is the time frame for Cement plant start-up?
• What is the pricing mechanism of Cement?

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