There is currently a great deal of investigation taking place in the field of die-casting aluminum alloys

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There is currently a great deal of investigation taking place in the field of die-casting aluminum alloys

Posted By George Alice     February 15, 2022    

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1) Improvements in the development of new materials, as well as the advancement of manufacturing techniques for their manufacture. It is possible to broaden the application of old materials that contain higher concentrations of impurity elements by developing new microstructure technology that is based on traditional technologies, and on the other hand, by developing a low-cost preparation process for high-strength materials, it may be possible to reduce the costs associated with high-strength material preparation. It will be difficult to meet the increasingly diverse demands in the future as a result of the fact that there are only a few different types of cast magnesium alloys available if this trend continues.2) Work is being done in the field of net-shape-formation technology, both in terms of research and development. According to a recent study conducted by a leading die casting services parts manufacturer, net shape forming has the potential to improve the cost competitiveness of die casting mould parts while also providing competitive advantages on the global stage. Die-casting is the most widely used method of forming magnesium alloys, and it is also the most common method of producing magnesium alloys. Die-die casting aluminum is the most widely used method of forming magnesium alloys.

 

2) Development of net shape forming technology. The traditional processing technology has great limitations on the precision, light weight and high integration of aluminum-magnesium alloy parts. Net shape forming can expand the cost competitiveness of casting parts and gain international advantages. In addition to the development of new processing methods and processes such as semi-solid casting, it is necessary to focus on the improvement of traditional processing methods and process integration with the goal of energy saving and environmental protection.

 

The forming methods of magnesium alloys are mainly magnesium alloy die-casting.

 

3) Development of cast aluminum-magnesium alloys without heat treatment. Heat treatment is generally used to improve the strength and properties of aluminum-magnesium alloy castings, but heat treatment will increase energy consumption and production cycle, and there are problems such as dimensional deformation and residual stress. Development and heat treatment products have the same mechanical properties of aluminum-magnesium alloy materials and processes. , is of great significance for reducing equipment investment, reducing manufacturing costs, reducing energy consumption and emissions.

 

4) Utilization of recycled materials. Under the condition that high performance is required for aluminum-magnesium alloy castings, new alloys are generally custom die casting used instead of old materials to ensure that the performance requirements are met. In order to build a recycling-oriented society, the utilization of aluminum-magnesium alloy recycled materials is a very urgent issue. In the long run, in order to maintain a balance between demand and supply, aluminum-magnesium alloy recycled materials will eventually have to bear part of the use of new materials. Therefore, the development of refining technology to effectively remove impurity elements in recycled materials has long-term significance.

 

In order to meet the requirements of high-quality castings, the improvement of alloys that match the casting process and the development of casting technology must attract enough attention, and improving the quality of molten aluminum is still the focus of the aluminum alloy die-casting industry.

Shorten product development cycle, effectively control casting cost, and expand application scope. Shortening the development cycle can better meet the needs of users and reduce development costs, so as to achieve the purpose of improving product competitiveness. With the increasing application of computer simulation technology, product development time is also greatly reduced, and the current experience-based development model will gradually rise to rational leadership in the future.

 

The development of aluminum recycling. Develop technology to effectively separate aluminum from composite materials and waste mixed with dissimilar materials; establish a wide-ranging social system for economic recycling of waste aluminum materials; through the development and application of refining technology, improve the use of recycled materials in high-performance aluminum alloy castings and Application ratio in die castings.

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